Tailor-made and designed to withstand the harshest conditions, Siemens Energy high-current industrial application (HCIA) transformers provide power for steel manufacturing, electrolysis, mining and offshore oil and gas platforms, in which current itself is a major resource. Find out how you can specify your transformer to enhance your system stability while saving costs at the same time.
As a leading supplier for over six decades, Siemens Energy not only brings more than 100 years of experience in transformer technology to its industrial transformers, but a production and service network that spans the planet. Our global network keeps response times short, ensures just-in-time delivery, and gives you the same extensive know-how and the same technology and quality wherever you are. Furnace transformers as well as heavy-duty rectifier and converter transformers connect industries to the power grid. Their purpose is to supply a critical resource to energy-intensive industrial applications – high currents with very specific voltages. These transformers must meet rigorous requirements. Siemens Energy's expertise in design and precise manufacturing ensures customers to enjoy top performance and efficiency in terms of both cost and energy. At the same time, units need to be extremely reliable in operation and environmentally sound while affording the highest level of safety for those working in their vicinity.
Siemens Energy translates individual customer requirements into unique premium-quality HCIA transformers with a reputation for superior reliability and an impressive service life. Siemens Energy has developed a wide range of design options to ensure its tailor-made HCIA transformers cover all customer use cases.
Specifications for voltage, power rating, ambient climate, network topography, cyclic load and additional current harmonics are typical HCIA transformer criteria.
Further design options include:
Siemens Energy established the Center of Competence in Dresden, Germany for driving innovations in HCIA transformers. As a result, Siemens Energy transformers benefit from design breakthroughs. This ensures cutting-edge technology across the entire HCIA transformer portfolio.
What makes HCIA transformers from Siemens Energy stand out in the market, is the superior performance density they bring to especially compact and lightweight designs.
Siemens Energy HCIA transformers exceed highest quality standards and comply to all relevant laws and regulations.
The factory acceptance test, which Siemens Energy transformers undergo fully assembled in Siemens Energy's own test bays, includes standard quality tests and special tests specified by the customer.
The impact of transformer outages on the process industries in which they are used can be severe because outage costs may not be limited to the cost of transformer repairs. In industrial applications, an outage may result in standstills and a total loss of production. An effective way to minimize this risk is the continuous monitoring of key parameters during transformer operation.
Therefore, HCIA transformers from Siemens Energy are produced as Sensformers per default. This means they are equipped with sensors, that are transmitting operational status data to a secure storage and analytics tool. Operators can optimze operations based on customized data analytics and minimize outage times.
When a transformer reaches the end of its lifecycle, it needs to be replaced to maintain the operation. Although there are ways to fast-track replacements, ordering, designing, building and even delivering a replacement transformer generally requires careful planning well ahead of its installation. Siemens Energy experts work closely with customers to reliably remanufacture HCIA transformer originals. Customer can choose a 1:1 replica or opt for a new transformer that fits into the existing vault or chamber but offers greater power if requested by the customer.
In steelworks especially, the notoriously small transformer chambers set challenging limits for capacity expansion. Thanks to extensive expertise in cooling designs and in handling high magnetic fields, Siemens Energy is able to offer higher power density with much smaller real estate requirements than the competition.
Siemens Energy transformers are leveraged in very different environments, from mining to oil and gas extraction, from steel plants to chemical industries. Each area of application requires specific transformer designs to supply the right kind of power for very specific projects in very specific environments. Their especially rugged designs withstand exposure to dirt, gases, short circuit forces, and high magnetic fields. Our transformers, built for industrial applications, deliver extended voltage regulation ranges. They can provide extremely high currents and have the capacity to feed multi-pulse rectifier units to ensure low system perturbation. This allows them to withstand cyclic load and high thermal stress while remaining highly reliable. In addition, furnace transformers withstand frequent overcurrent and overvoltage caused by short circuits in the furnace or by tripped high-voltage circuit breakers.
Some industrial conditions require exceptionally robust and reliable transformers to ensure they work cost-efficiently in a harsh ambience. Siemens Energy electric arc furnaces (EAF) are built to operate under very harsh conditions, such as steel or ferro-alloy furnaces. Available for DC and AC furnaces, they provide high currents of up to 200kA.
High current electrolysis processes need transformers, which supply energy with maximum reliability, to ensure stable production. Siemens Energy's rectifier transformers are used for electrical multi-pulse DC power supply to induce a chemical reaction, for example in zinc electrolysis or aluminum smelter. Available connection types include bridge and double-star (with or without interphase reactor) design.
Large-drive industrial applications rely on transformers, which offer flexible voltage adaption to meet the drive input voltage. Converter transformers from Siemens Energy are tailor-made for specific applications in harsh environments. They supply power for large-drive multi-pulse applications and variable electrical speed drives, such as blast furnaces, pump stations or rolling stock in mining applications.
Siemens Energy designs and builds a wide range of tailor-made high-current electric arc furnaces, rectifiers, and converter transformers for applications in process industries where power is a key resource.
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